Friday, April 25, 2014

Electric Vehicle Engine Test System @ HAW have done that

Many friends have asked about:
Testing systems
Testing batteries
Testing software
Testing Electric Vehicle Engine System

These are the best,,, answers to their questions
Electric Vehicle Engine Test System
















Dynamometer assemblies for EV engine development
EV Motor Test Rig
Greenlight offers turnkey dynamometer assemblies for electric vehicle engine development. The EV motor test rig can be used for performance and durability test applications, and includes 24/7 automated operation for unattended drive cycle testing.
Testing parameters include,
Efficiency of EV motor and inverter
Torque and speed
Cooling capacity
Durability and overload
Vehicle driving efficiency
Available Models (other configurations available):
100kW / 280Nm
120kW / 400Nm
160kW / 380Nm
190kW / 400Nm
216kW / 480Nm
Greenlight's high speed EV motor test system features:
Dual AC motors (drive motor and load motor) with power analyzer
Rated power up to 216kW with rated torque up to 480Nm
Max speed up to 13,000 rpm (high speed AC dynamometer)
Regenerative inverter and battery simulator
Rigid test bed system with high speed spindle assembly and torque transducer
High speed data acquisition and fully automated control system
Cooling system for test motor and inverter
Power analyzer and current probes
Programmable graphical user interface including:
Editable function generator
Interface with various hardware components,
Test sequence generator,
Simple test setup and operation,
Data viewing, analysis, processing and reporting functions
CAN interface
Flow Battery Test Fixtures
Flow Battery Research Hardware

Flow Battery Test Hardware
Greenlight offers flow battery testing hardware to those researchers who wish to experiment with their own membranes.
Flow battery test fixture features include:
Simple and reliable design with unique sealing technology
Designed for membrane dimensions of 25cm2 or 50cm2
Material compatibility with vanadium-redox chemistries
Quick release tie-rods (no tools required)
Quick release, low thermal mass fittings
Optional electric heating for thermal management
Single cell or short stack configurations available
Special features suited to rapid screening of samples
Also available are fuel cell test hardware and electrolyser test fixtures.
Flow Battery Test Stations
Turn-key flow battery test systems

Flow Battery
Based on our world-leading technology in the fuel cell and battery testing industries, Greenlight Innovation offers fully-automated flow battery testing systems for durability and R&D testing of Redox flow cells.
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Greenlight’s turn-key flow battery test systems include load/power supply modules, automated control of flow, pressure and temperature of electrolyte fluids, cell voltage monitoring, 3-level safety system and computer with Emerald dynamic automation software. All Greenlight flow battery test systems come with a our standard 1 year warranty. Our customer service team is available to travel to your facility for commissioning and training.
Features and Options
CE certification including optional 3rd party verification
Power levels from 1W to multi-kW
Independent, automated flow control of anode and cathode electrolyte
Emerald automated control software with multi-channel capability
Air or water cooled resistive load banks with recharge power supplies
Data acquisition units
Additional I/O modules
Electro Impedance Spectroscopy units
Current interrupt units
Coolant modules with automated flow, pressure, and temperature control
Environmental chambers with full control and data acquisition
24/7 automated test capability
Automation programming options including scripts, tables, and flow charts
User configurable tag menu to add/remove I/O and devices
Standard library of C# or Labview-based API's available for software customization
Ethernet or CANBus communication protocolMulti-Channel Battery Testing
Battery Cells, Packs or Modules

BTS - Multi Series
The Multi-channel system includes turnkey integration of Greenlight’s environmental chamber, load bank, power supply and data acquisition system, all housed in 19” rack towers.
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The mulit-channel battery testing system is expandable up to 32 independent channels, each controlled through Greenlight’s Emerald Control Software™ platform. The Emerald software includes Greenlight’s intelligent Automation Language with Script Writer and Automated Load Cycle Importer, for automated conversion of drive cycles. Other features include remote access and email alarm notification.
Features and Options
Multi-channel capable
Independent environmental chamber integration
I/O available for cell voltage, temperature and pressure monitoring
Remote monitoring option
AC impedance and current interrupt diagnostic tools option
Liquid thermal management optionBattery Test Software
Emerald Software Suite

Greenlight Emerald Software Suite
The Emerald Software Suite allows users to control and monitor multiple test channels simultaneously. Numerous test components can be controlled from a central control station.Numerous test components, such as cooling modules, environmental chambers, loads and power supplies, data acquisition and diagnostic tools, can be controlled from a central control station.
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Emerald provides an intuitive central dashboard for battery testing, allowing users to:
Run automated scripts (such as drive cycles or wind / solar profiles)
Monitor and adjust safety features and alarms
Data-log and graph test results
Additional Emerald modules include: Data Importer, Data Explorer, Central Control Facility, Automation Language, Script Writer and Load Cycle Importer.
Emerald battery testing software:
Utilizes intuitive Windows-based software control
Improves visualization and functional control of 3rd party test equipment including graphing and data logging capability
Integrates multiple 3rd party test devices and centralizes control to a single user dashboard displaying all connected devices
Sends alarm notifications via email to operator’s mobile devices
Includes automation language and script writing capability
Remotely monitors and controls the test equipment via intranet or internet
Data Importer software consolidates test data from multiple test devices into a centrally accessible database.
Data Explorer software enables post-processing of the central database information, allowing users to stitch together large fragmented files. The user can then select data sub-sets for more managable file sizes to perform functions on and create user-defined tables and graphs for analysis and reporting purposes. Users can then export this information either as jpeg, csv or directly as Excel files.
Central Control Facility integrates multiple test devices and enables remote monitoring and control from a single user interface and dashboard.
Automation Language enables completely unattended automatic operation of the test station and the ability to run dynamic tests 24 hours per day with pre-written scripts. The software can call sub-routines without user input and import standard test cycles (e.g. drive cycles).
Script Writer allows script development with simple English language commands for all functions of the test stand (no programming skills required). This includes conditional statement functions and the ability to create and save scripts in a library (e.g. start-up, break-in, drive-cycle, durability, and shut-down scripts).
Load Cycle Importer allows users to import actual load vs. time measurement data automatically into testing scripts (such as that from vehicle testing, or wind / solar data)Battery Test Stations
Electric and Hybrid Electric Vehicle Battery Testing

Electric and Hybrid Electric Vehicle Battery Testing
Greenlight Innovation offers fully integrated battery testing systems for durability and R&D testing of cells, packs and modules. Flow battery test systems also available. Greenlight battery test systems are designed to be turn-key testing platforms and include resistive or regenerative load banks, dynamic automation, high common mode cell voltage monitoring, power supply, computer and Emerald control software.
Download Brochure
Greenlight battery test systems are designed to be turn-key testing platforms and include resistive or regenerative load banks, dynamic automation, high common mode cell voltage monitoring, power supply, computer and Emerald control software. All Greenlight battery test systems come with a 1 year warranty.
Our customer service team will travel to your facility for commissioning and training.
Features and Options
CE certification including optional 3rd party verification
Test station sizes from 1W to 250 kW
Emerald Battery Test control software
Air cooled or water cooled resistive load banks
Regenerative load banks
Recharge power supplies
Data acquisition units
Additional I/O modules
Electro Impedance Spectroscopy units
Current interrupt units
Coolant modules with automated flow, pressure, and temperature control
Environmental chambers with full control and data acquisition
24/7 automated test capability
Automated implementation of standard drive cycle tests including FUDS, DST, etc.
Automation programming options including scripts, tables, and flow charts
User configurable tag menu to add/remove I/O and devices
Standard library of C# or Labview-based API's available for software customization
Ethernet or CANBus communication protocol
Flow battery testing systems available (for redox flow cells)
For more information, Please visit : 

Greenlight Innovation